The Mud King, home

A Lighthouse factory, then a template for thirteen moreThe factory that became everyone else’s homework

Project Phoenix connected SAP S/4HANA, IIoT, MES, digital twins and real-time analytics across 45+ production lines. The Suzhou factory entered the World Economic Forum’s Global Lighthouse Network.Forty-five production lines, one data fabric, and a factory the World Economic Forum now uses as an example.

Organisation
Precision-optics group, Greater China
Role
Head of Digital Transformation & Technologies
Period
2022 – 2024
Setting
Precision optics manufacturing

What changed

  • +32%OEE
  • ~US$2.8Mannual savings
  • 13further sites benchmarked on Suzhou
  • 45+production lines on one data fabric

The brief

Lead Greater China’s digital transformation and technology agenda, reporting to the CFO, and turn the Suzhou and Guangzhou lines into a Lighthouse-Factory model that other sites could adopt.

What was done

  • Built a unified industrial data fabric, Project Phoenix, integrating SAP S/4HANA, IIoT, MES, digital twins, predictive analytics and real-time data platforms.
  • Rolled it out across 45+ production lines in Suzhou and Guangzhou.
  • Packaged the result as a reusable Lighthouse-Factory template instead of a one-site showcase.
  • Authored the China Digital Playbook so data residency, cross-border transfer and cloud deployment met CSL, DSL and PIPL from the start.

Scope

  • SAP S/4HANA
  • IIoT
  • MES
  • Digital twins
  • CSL / DSL / PIPL

The template, more than the award, was the asset: it became the starting point for the Tianjin Lighthouse programme in the next role.